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Home > CBP100M Mobile Concrete Batching Plant — 100 m³/h

CBP100M Mobile Concrete Batching Plant — 100 m³/h
CBP100M Mobile Concrete Batching Plant — 100 m³/h

CBP100M Mobile Concrete Batching Plant — 100 m³/h

The CBP100M represents the highest-capacity mobile concrete batching plant in the TRUEMAX portfolio, delivering 100 m³/h theoretical productivity on a towable trailer chassis. It bridges the gap between smaller mobile units and full-scale stationary plants. The system integrates a JS2000 twin-shaft compulsory mixer (3,000 L dry-fill, 2 × 37 kW drive) and a 4 × 16 m³ aggregate batcher. To accommodate the dynamic loads of the JS2000 mixer on a mobile platform, the automatic cycle is calibrated to 72 seconds. Precision is maintained via a three-point pull-weighing architecture, guaranteeing ±1% accuracy for powders and liquids, and ±2% for aggregates. Engineered to CE and ISO 9001:2015 standards, it features TRUEMAX or Elettrondata (Italy) industrial-PC controls, catering to mid-scale traveling projects.

1. 100 m³/h Mobile Output — Achieves high-capacity production suitable for regional infrastructure projects using a robust towable chassis.

2. JS2000 Twin-Shaft Mixer — Integrates a 3,000 L dry-fill mixer powered by dual 37 kW motors, ensuring uniform concrete quality.

3. 4 × 16 m³ Aggregate Capacity — Enlarged bin volumes increase material reserves between deliveries, optimizing operations on remote sites.

4. 72-Second Batch Cycle — Specifically calibrated to ensure mixing stability and structural safety for a JS2000 mixer operating on a mobile trailer platform.

5. Trailer-Mounted Configuration — Consolidates the main plant onto a single wheeled undercarriage with a folding belt conveyor for immediate road transit.

6. Precision Weighing Systems — Retains stationary-grade accuracy (±1% powder/liquid, ±2% aggregate) via three-point pull-weighing and auto fall-distance compensation.

7. Advanced Industrial Control — Operates on fully automatic or manual modes via integrated PC systems with synchronous data logging.

8. 110 kW Main-Plant Power — Optimized power demand (excluding silos/screws) enabling deployment on sites with temporary grid connections.

Technial Parameters

ItemUnitCBP100M (HZSY100)
Output
Theoretical Productivitym³/h100
Automatic Cycle Periods72
Mixing System
Mixer Model/JS2000 twin-shaft
Motor PowerkW2 × 37
Nominal Capacity of MixerL3000
Mixer Brand Options/TRUEMAX / SICOMA / BHS
Aggregate System
Max. Aggregate Size (Crushed Stone / Pebble)mm60 / 80
Aggregate Bin Capacity4 × 16
Number of Aggregate Types/4
Weighing Accuracy
Aggregatekg(1,666 ~ 5,000) ± 2%
Cementkg(400 ~ 1,200) ± 1%
Waterkg(200 ~ 600) ± 1%
Additivekg(20 ~ 60) ± 1%
Mobility & Power
Configuration/Trailer-mounted, towable
Total Power (excl. silo & screw conveyor)kW110
Control System/TRUEMAX / Elettrondata (Betonwin) Italy


Dimensions & Working Range

In transport mode, the CBP100M rides on its trailer chassis with the belt conveyor folded into the road envelope for towing. On site, the plant is positioned, leveled, and connected. The folding conveyor extends into its operating geometry, cement silos and screw conveyors are integrated, electrical supply and water are connected, and the plant is commissioned for production. The general arrangement must be evaluated alongside trailer-transport logistics to plan towing routes, setup footprints, and silo positioning around the plant.


Applications

The CBP100M is engineered for high-demand, multi-phase projects requiring both the output of a JS2000 mixer and rapid inter-site mobility.

Highway & Road Infrastructure

Highway Infrastructure: Supports continuous pavement and structural concrete production along extended linear routes, eliminating long transit cycles from fixed plants.


Mid-Scale Regional Developments

Mid-Scale Developments: Provides the batching capacity of a mid-size stationary plant without the sunk costs of permanent concrete foundations.


Multi-Site RMC Operations

Multi-Site RMC: Enables commercial operators to deploy a 100 m³/h asset across sequential regional contracts, maximizing equipment utilization.


Remote Engineering Projects

Remote Engineering: Delivers high-volume concrete to isolated sites where transporting ready-mix from distant commercial hubs is logistically unfeasible.


FAQs

What are the primary operational differences between the CBP100M and CBP60M?

The CBP100M produces 100 m³/h using a JS2000 mixer (3,000 L) and 4 × 16 m³ aggregate bins, tailored for mid-scale infrastructure. The CBP60M produces 60 m³/h via a JS1000 mixer (1,500 L) with 4 × 10 m³ bins. The CBP100M is specified when project demands exceed the capacity of the smaller mobile unit but still require trailer-mounted relocation.

Why is the automatic cycle calibrated to 72 seconds rather than 60 seconds?

The 72-second cycle is an engineering calibration necessary to safely operate the high-capacity JS2000 mixer on a mobile trailer chassis. This extended cycle provides adequate stabilization time during mixing, ensuring structural integrity and consistent concrete quality without a fixed permanent foundation.

How does the CBP100M compare to the stationary CBP120S utilizing the same mixer?

Both utilize the JS2000 mixer. The stationary CBP120S operates on a 60-second cycle yielding 120 m³/h and requires heavy foundations. The mobile CBP100M operates on a 72-second cycle yielding 100 m³/h on a towable chassis. Specification depends entirely on whether the project requires long-term fixed production or cross-site mobility.

What are the logistical requirements for site deployment?

The main plant arrives integrated on the trailer chassis. Deployment involves positioning, leveling, unfolding the belt conveyor, and establishing utility connections (water, power, cement silos). This process drastically reduces foundation excavation and structural assembly time compared to stationary alternatives.

Does the mobile configuration compromise mixing quality or weighing accuracy?

No. The CBP100M retains the identical mixing and weighing architecture found in stationary models. It utilizes three-point pull-weighing, dual-speed coarse/fine batching, and air-exchange compensation to strictly maintain ±1% (cement/liquids) and ±2% (aggregates) tolerances.

What silo and screw conveyor configurations are supported?

TRUEMAX supplies silos ranging from 50 t to 250 t and screw conveyors (Φ219, Φ273, Φ323) in various lengths. Final selection depends on daily reserve requirements, cement types, and specific site layouts. These are configured during the pre-sale engineering phase.

What components are included in the standard equipment package?

Standard supply comprises the trailer-mounted main plant: JS2000 mixer, 4 × 16 m³ aggregate batcher, folding belt conveyor, weighing systems, and control cabin. Auxiliary equipment including cement silos, screw conveyors, transport homologation, and commissioning are quoted based on specific project parameters.

Positioning in the TRUEMAX Mobile Series

The CBP100M represents the maximum capacity within the TRUEMAX mobile batching plant portfolio. Positioned above the CBP60M, it provides contractors with JS2000-level mixing capabilities on a fully towable platform. For projects requiring higher capacities without mobility, the stationary CBP120S or modular CBP180C are the appropriate structural alternatives.

Optimizing Multi-Contract Operations

Deploying a 100 m³/h mobile plant allows regional infrastructure contractors to sequence a single high-capacity asset across consecutive projects. By eliminating the necessity for deep foundations and extensive civil works at each new location, the CBP100M significantly reduces site mobilization costs and accelerates the transition from equipment arrival to active concrete production.

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