Home > CBP180C Modular Container-Design Concrete Batching Plant — 180 m³/h

CBP180C Modular Container-Design Concrete Batching Plant — 180 m³/h

The CBP180C is a modular, container-design concrete batching plant engineered to deliver 180 m³/h theoretical productivity with rapid deployment capabilities. The core system utilizes a JS3000 twin-shaft compulsory mixer with a 4,500 L dry-fill capacity, generating 3,000 L of compacted concrete per 60-second cycle. Driven by 2 × 55 kW motors, the unit integrates a 4 × 20 m³ aggregate batcher and a high-precision weighing architecture (±1% for cement/water/additives, ±2% for aggregates). The defining feature is its containerized structural frame, which allows the main plant to be erected in approximately three hours and dismantled for future relocation. This modularity reduces site civil requirements and foundation loads while maintaining the full production specification of a permanent facility. Built to ISO 9001:2015 and CE standards, it integrates TRUEMAX or Elettrondata (Italy) control systems for fully automatic, data-logged operations.

1. 180 m³/h Output — Achieves a 60-second automatic cycle using a JS3000 twin-shaft mixer with 4,500 L dry-fill capacity.

2. Container-Design Modules — Major subsystems are integrated into standard container frames for optimized road, rail, and ocean freight.

3. Rapid Deployment — The main mixing tower, batcher, and control room structurally assemble in approximately three hours via site crane.

4. Relocatable Architecture — Designed for complete dismantling and reassembly, extending asset lifecycle across multiple time-limited projects.

5. Reduced Foundation Load — The modular base distributes weight efficiently, minimizing required excavation and concrete foundation volumes.

6. Precision Weighing — Features three-point pull-weighing systems with dual-stage coarse and fine batching to ensure mix consistency.

7. Enclosed Operation — Incorporates sealed powder transit and enclosed mixing modules to meet stringent dust control and environmental parameters.

8. Comprehensive Control — Operates via industrial-PC systems with continuous data tracking, supported by remote diagnostic capabilities.

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Technial Parameters

Item	Unit	CBP180C
Output
Theoretical Productivity	m³/h	180
Automatic Cycle Period	s	60
Mixing System
Mixer Model	/	JS3000 twin-shaft
Motor Power	kW	2 × 55
Nominal Capacity of Mixer	L	4500
Mixer Brand Options	/	TRUEMAX / SICOMA / BHS
Aggregate System
Max. Aggregate Size (Crushed Stone / Pebble)	mm	60 / 80
Aggregate Bin Capacity	m³	20 × 4
Number of Aggregate Types	/	4
Weighing Accuracy
Aggregate	kg	(3,000 × 4) ± 2%
Cement	kg	(1,600 + 600) ± 1%
Water	kg	(800) ± 1%
Additive	kg	(80) ± 1%
Power
Total Power (excl. silo & screw conveyor)	kW	198
Control System	/	TRUEMAX / Elettrondata (Betonwin) Italy

Dimensions & Working Range

The CBP180C's general arrangement integrates the JS3000 mixer at the center, a four-bin aggregate batcher, and cement silos feeding the powder weigher. Each subsystem is shipped as a prefabricated container-frame module. The mixing tower is positioned as a single unit, and the weighing module is pre-wired. This configuration minimizes the site footprint and reduces heavy foundation requirements compared to stationary equivalents. Installation planning should verify truck-mixer flow and specific geotechnical constraints based on provided foundation specifications.

Applications

The CBP180C is engineered for projects requiring high-capacity (180 m³/h) concrete production combined with rapid installation and cross-site mobility.

Time-Limited Infrastructure Projects

Infrastructure Projects: Provides sustained 180 m³/h concrete production for multi-year highway, rail, and port contracts, with the ability to relocate upon project completion.

Remote Construction Sites

Remote Sites: The containerized modules transport efficiently to locations with restricted access, requiring significantly lighter civil foundations than stationary equivalents.

Precast Concrete Manufacturing

Precast Manufacturing: Supports bridge segment and tunnel-lining casting yards, offering high-volume output during the project lifecycle and mobility for subsequent deployments.

RMC Capacity Expansion

RMC Expansion: Enables commercial ready-mix operators to rapidly establish high-capacity stations in new districts, balancing immediate production needs with future locational flexibility.

FAQs

What differentiates the CBP180C from the stationary CBP180S model?

Both models utilize the JS3000 mixer and share identical production specifications (180 m³/h). The CBP180C utilizes a container-frame structure for rapid assembly, simplified foundations, and future relocation. The CBP180S utilizes a permanent structural frame requiring standard heavy foundations. The CBP180C is specified for time-limited or remote projects, while the CBP180S is engineered for permanent, long-term installations.

What does the three-hour erection timeframe encompass?

The three-hour metric refers strictly to the structural hoisting and interlocking of the main plant modules (mixing tower, aggregate batcher, and control room) using a site crane. Additional scheduled time is required for silo installation, screw conveyor mounting, utility connections, and system commissioning.

How does the modular design impact batching performance?

The containerized structure solely dictates the transport and assembly methodology. The mechanical processing—including the JS3000 twin-shaft mixer, 4 × 20 m³ aggregate batcher, and ±1%/±2% accuracy weighing systems—remains functionally identical to stationary models, ensuring consistent 180 m³/h output.

Can the plant be relocated after initial installation?

Yes. The primary subsystems are engineered as transportable container modules. The mechanical and electrical connections are designed to be decoupled, allowing the entire upper structure to be lifted from its foundation bases and freighted to subsequent project sites.

What are the foundation requirements for the container-design structure?

The container-frame bases distribute structural loads more evenly than traditional stationary columns, significantly reducing the depth and volume of required concrete foundations. Precise engineering specifications are calculated based on site-specific geotechnical data provided during the pre-sale phase.

How is the aggregate and cement weighing configured?

The aggregate system utilizes four parallel 3,000 kg weighers operating at ±2% accuracy. The cement system utilizes a dual-stage setup: a primary 1,600 kg weigher and a secondary 600 kg weigher, achieving ±1% accuracy through coarse and fine feed controls.

What components are included in the standard equipment package?

The standard package comprises the main plant within its modular frames: the JS3000 mixer, 4-bin aggregate batcher, weighing systems, belt conveyors, and the control room. Cement silos, screw conveyors, foundation engineering, and transport are configured according to exact project parameters. The stated 198 kW power requirement excludes silos and conveyors.

Evaluating Modular and Stationary Configurations

TRUEMAX manufactures 180 m³/h batching plants in two distinct structural configurations: the modular CBP180C and the stationary CBP180S. The mechanical processing capabilities are identical. Specification depends entirely on project lifecycle parameters. The stationary configuration serves permanent commercial ready-mix hubs. The modular configuration is deployed when operations are bound by specific timelines, subject to restricted site access, or require future geographical mobility.

Impact on Project Deployment

The container-design architecture substantially compresses the structural erection phase. Utilizing prefabricated modules accelerates the transition from equipment delivery to concrete production. Furthermore, the dismantling capability preserves the capital value of the equipment, transforming it into a redeployable asset across successive multi-year civil contracts rather than a fixed site expense.