Home > CBP180S Stationary Concrete Batching Plant — 180 m³/h

CBP180S Stationary Concrete Batching Plant — 180 m³/h

The CBP180S (HZS180) is a high-capacity stationary concrete batching plant designed to deliver a theoretical productivity of 180 m³/h. The core of the system is a JS3000 twin-shaft compulsory mixer featuring a 4,500 L dry-fill capacity, yielding 3,000 L of compacted concrete per 60-second cycle. Driven by dual 55 kW motors, the plant handles high-volume continuous pouring efficiently. It utilizes a four-bin aggregate batcher (4 × 20 m³) and supports TRUEMAX, SICOMA, or BHS mixer configurations. To maintain structural integrity and mix precision at this scale, the weighing system incorporates a three-point pull-weighing architecture, ensuring ±1% accuracy for cement, water, and additives, and ±2% for aggregates.

With a total installed main plant power of 170 kW, the CBP180S is tailored for commercial ready-mix concrete (RMC) stations and large-scale infrastructure projects. The system features a double-gate aggregate discharge, anti-return liquid batching, and gradient-pitch screw conveyors to prevent blockages during high-throughput operations. The plant is controlled by either the TRUEMAX proprietary system or the Italian Elettrondata (Betonwin) system, offering real-time synchronous batching displays, industrial-PC data storage, and remote diagnostic capabilities. All units are manufactured in accordance with ISO 9001:2015 and CE standards.

1. 180 m³/h Output — Achieves a theoretical productivity of 180 m³/h operating on a standard 60-second batch cycle for high-demand operations.

2. JS3000 Twin-Shaft Mixer — Features a 4,500 L dry-fill capacity yielding 3,000 L of compacted concrete per batch, powered by robust 2 × 55 kW motors.

3. Precision Weighing System — Maintains ±1% accuracy for cement, water, and additives, and ±2% for aggregates, utilizing a scaled three-point pull-weighing mechanism.

4. Aggregate Handling — Incorporates a 4 × 20 m³ aggregate batcher equipped with double-gate, double-speed discharge and anti-block structures.

5. Advanced Conveying — Utilizes high-efficiency screw conveyors with gradient-pitch blades and anti-return liquid batching systems.

6. Control Architecture — Integrates industrial-PC control via TRUEMAX or Elettrondata (Betonwin) systems, enabling fully automatic, manual, and remote diagnostic operations.

7. Dust & Noise Mitigation — Features a fully enclosed mixer, sealed powder transit, and aggregate belt covers to comply with stringent environmental standards.

8. Comprehensive Support — Includes pre-installation configuration, foundation design support, commissioning, and continuous remote intelligent diagnostics.

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Technial Parameters

Item	Unit	CBP180S (HZS180)
Output
Theoretical Productivity	m³/h	180
Automatic Cycle Period	s	60
Mixing System
Mixer Model	/	JS3000 twin-shaft
Motor Power	kW	2 × 55
Nominal Capacity of Mixer	L	4500
Mixer Brand Options	/	TRUEMAX / SICOMA / BHS
Aggregate System
Max. Aggregate Size (Crushed Stone / Pebble)	mm	60 / 80
Aggregate Bin Capacity	m³	4 × 20
Number of Aggregate Types	/	4
Weighing Accuracy
Aggregate	kg	(2,500 ~ 7,500) ± 2%
Cement	kg	(600 ~ 1,800) ± 1%
Water	kg	(300 ~ 900) ± 1%
Additive (2 lines)	kg	2 × (30 ~ 90) ± 1%
Power
Total Power (excl. silo & screw conveyor)	kW	170
Control System	/	TRUEMAX / Elettrondata (Betonwin) Italy

Dimensions & Working Range

The CBP180S layout utilizes a centralized JS3000 mixer, a four-bin aggregate batcher with belt delivery on one axis, and cement silos with screw conveyors mounted above the powder weigher. The structural framing is scaled to support the dynamic loads of the larger mixer and weighers. The general arrangement must be evaluated against the project's foundation drawings, silo battery capacity, truck-mixer transit geometry, and cement-tanker access requirements, ensuring clear sightlines from the control room.

Applications

The CBP180S stationary batching plant is engineered for high-capacity continuous concrete production, providing a theoretical output of 180 m³/h for major infrastructure and commercial ready-mix applications.

Commercial RMC Production

Commercial RMC: Provides 180 m³/h peak production capacity to support multi-site distribution and high-demand urban markets.

Highway & Rail Infrastructure

Infrastructure: Equipped with a JS3000 mixer and high-capacity weighing systems to meet the sustained concrete requirements of highway, railway, and tunnel construction.

Heavy Civil Engineering (Dams, Ports, Airports)

Heavy Civil Works: Delivers continuous mass-concrete supply on a 60-second cycle for dams, port facilities, and airport runways.

High-Volume Superstructure Projects

Urban Construction: Ensures consistent high-volume feed for multiple concrete pumps and placing booms operating simultaneously on large-scale superstructures.

FAQs

How do the CBP180S and CBP120S models differ in capacity?

The CBP180S produces 180 m³/h utilizing a JS3000 mixer (2 × 55 kW). The CBP120S yields 120 m³/h using a JS2000 mixer (2 × 37 kW). Both models utilize four 20 m³ aggregate bins. Equipment selection should be based strictly on peak hourly concrete demand and total project volume.

What are the operational specifications of the JS3000 mixer?

The JS3000 twin-shaft compulsory mixer processes 4,500 L of dry materials to output approximately 3,000 L of compacted concrete per batch. This larger batch size reduces truck mixer loading cycles and provides a more continuous feed to downstream concrete pumping lines.

How does the weighing system scale with the larger capacity?

Weighing capacities are increased proportionally to the mixer volume: cement (600–1,800 kg), water (300–900 kg), and dual additive lines (30–90 kg each). The system retains the precise ±1% to ±2% accuracy tolerances through an uprated three-point pull-weighing architecture.

What is the aggregate handling capacity?

The system utilizes a four-bin aggregate batcher (4 × 20 m³) supporting four distinct aggregate types. While identical in bin volume to the mid-size models, it is optimized for higher discharge rates and increased belt transit speeds.

What are the electrical power requirements?

The main plant requires a total installed power of 170 kW, driving the JS3000 mixer, aggregate batching belt, weighing systems, and control electronics. Cement silos and screw conveyors require additional power calculated based on project-specific configurations.

Is the CBP180S suitable for high-grade structural concrete?

Yes. The twin-shaft compulsory mixing technology, combined with ±1% weighing accuracy for cement and dual liquid additive lines, ensures precise mix proportion adherence essential for high-grade structural, pavement, and bridge concrete.

What equipment is included in the standard plant configuration?

Standard supply comprises the JS3000 mixer, 4-bin aggregate batcher, weighing systems, belt conveyors, control room, and switchgear. Cement silos, screw conveyors, foundation engineering, and installation services are customized according to specific site parameters.

CBP180S Plant Capacity and Integration

The CBP180S occupies the upper tier of the TRUEMAX stationary batching plant series, positioned above the 60 m³/h and 120 m³/h models. Designed around the JS3000 twin-shaft mixer, it is engineered for sustained high-volume production. This model is specified when 120 m³/h is insufficient to meet peak project demands, particularly in large commercial ready-mix operations and major civil infrastructure.

Downstream Supply Chain Optimization

Operating at 180 m³/h directly alters the logistics of concrete distribution. Producing 3,000 L per cycle allows standard 9–12 m³ truck mixers to reach capacity in fewer drops, optimizing fleet turnaround times. On-site, this throughput ensures a continuous supply to stationary or truck-mounted concrete pumps, enabling the simultaneous operation of multiple placing booms on large structural pours.

Configuration and Deployment

Stationary plants like the CBP180S are intended for long-term installation at fixed sites, such as commercial RMC hubs or multi-year infrastructure developments including dams, airports, and rail networks. The robust structural frame and high-capacity components ensure continuous operational stability. For projects requiring frequent relocation, modular or containerized variants of similar capacity should be evaluated.