Home > CBP240C Modular Container-Design Concrete Batching Plant — 240 m³/h

CBP240C Modular Container-Design Concrete Batching Plant — 240 m³/h

The CBP240C is a flagship modular concrete batching plant engineered for 240 m³/h theoretical productivity. Built within a container-design framework, it facilitates rapid 3-hour structural erection and subsequent dismantling for redeployment. The system integrates a JS4000 twin-shaft compulsory mixer (6,000 L dry-fill capacity) driven by 2 × 75 kW motors, and an expanded 5 × 40 m³ aggregate batcher supporting five distinct material types. This configuration minimizes heavy foundation requirements compared to stationary equivalents while maintaining the strict ±1% (powder/liquid) and ±2% (aggregate) weighing tolerances required for mass-concrete and high-performance structural pours. Manufactured to ISO 9001:2015 and CE standards, it operates via industrial-PC controls from TRUEMAX or Elettrondata (Italy).

1. 240 m³/h Flagship Output — Delivers maximum continuous production utilizing a standard 60-second automatic cycle.

2. JS4000 Twin-Shaft Mixer — Integrates a 6,000 L dry-fill mixer (2 × 75 kW) yielding 4,000 L of compacted concrete per batch.

3. 5-Bin Aggregate Batcher — Upgraded 5 × 40 m³ configuration supports complex mix designs requiring up to five aggregate types.

4. Modular Container Design — Major subsystems are integrated into ISO-compliant container frames for optimized freight and logistics.

5. Rapid 3-Hour Erection — The main mixing tower and batching modules structurally interlock via crane in approximately three hours.

6. Precision Weighing Architecture — Ensures ±1% accuracy for cement, water, and additives using dual-stage coarse/fine batching systems.

7. Reduced Foundation Loads — Container-frame bases distribute structural weight efficiently, minimizing required concrete civil works.

8. Comprehensive Control Systems — Features synchronous data logging, remote diagnostics, and automated operation via top-tier industrial PCs.

Get a Quick Quote

Technial Parameters

Item	Unit	CBP240C
Output
Theoretical Productivity	m³/h	240
Automatic Cycle Period	s	60
Mixing System
Mixer Model	/	JS4000 twin-shaft
Motor Power	kW	2 × 75
Nominal Capacity of Mixer	L	6000
Mixer Brand Options	/	TRUEMAX / SICOMA / BHS
Aggregate System
Max. Aggregate Size (Crushed Stone / Pebble)	mm	60 / 80
Aggregate Bin Capacity	m³	40 × 5
Number of Aggregate Types	/	5
Weighing Accuracy
Aggregate	kg	(5,000 × 4) ± 2%
Cement	kg	(2,400 + 800) ± 1%
Water	kg	(1,000) ± 1%
Additive	kg	(100) ± 1%
Power
Total Power (excl. silo & screw conveyor)	kW	245
Control System	/	TRUEMAX / Elettrondata (Betonwin) Italy

Dimensions & Working Range

The CBP240C's layout follows a modular pattern scaled to the JS4000 mixing tower and the 5 × 40 m³ aggregate batcher. The mixing tower lifts into place as a single container-frame piece; the five aggregate bins arrive as one prebuilt batcher; the weighing module is preconnected; the control room is a finished container. Foundation requirements are reduced compared with a stationary plant of the same output, but the foundation design is rigorously engineered to the site's geotechnical data as part of the pre-sale package. Read the general arrangement against the foundation plan, silo battery, and truck-mixer flow.

Applications

The CBP240C is engineered for maximum-capacity concrete production requiring rapid mobilization and subsequent relocation across multi-phase mega-projects.

Mega-Infrastructure Projects

Mega-Infrastructure: Delivers sustained 240 m³/h output for multi-year highway and high-speed rail contracts, functioning as a redeployable asset across sequential phases.

Airport & Pavement Construction

Airport Construction: Supports high-volume rigid concrete pavement and apron base layer pouring, balancing peak production with rapid site clearance post-project.

Large-Scale Precast Operations

Precast Operations: Provides continuous supply for bridge segment and tunnel-lining casting yards, allowing the plant to follow the project's geographical progression.

Remote Dam & Hydropower Facilities

Remote Facilities: Transports efficiently via container modules to isolated dam and hydropower sites, requiring significantly less civil foundation work than permanent stationary plants.

FAQs

What distinguishes the modular CBP240C from the stationary CBP240S?

The CBP240C is a modular plant featuring a container-frame structure designed for 3-hour rapid assembly and future relocation. The CBP240S is a stationary plant requiring heavy, permanent concrete foundations. Both utilize the JS4000 mixer and produce 240 m³/h. The modular unit is specified for time-limited mega-projects, while the stationary model serves permanent commercial RMC hubs.

How does the CBP240C differ from the CBP180C modular plant?

The differentiation lies in capacity and aggregate flexibility. The CBP240C (240 m³/h) incorporates a JS4000 mixer and a 5 × 40 m³ aggregate batcher. The CBP180C (180 m³/h) utilizes a JS3000 mixer and a 4 × 20 m³ batcher. The CBP240C is selected when sustained pour rates exceed 180 m³/h or when the mix design strictly requires a fifth aggregate type.

What does the three-hour erection timeframe encompass?

The three-hour metric specifically refers to the structural hoisting and interlocking of the main plant container modules (mixing tower, aggregate batcher, and control cabin). Subsequent installation of cement silos, screw conveyors, utility connections, and system commissioning requires additional scheduled time.

How does the container-design structure affect foundation requirements?

The modular container bases distribute dynamic and static loads more evenly than traditional stationary columns. This significantly reduces the depth, volume, and curing time of the required concrete foundations. Exact civil engineering specifications are calculated based on site-specific geotechnical data.

Are there compromises in mixing quality or weighing accuracy?

No. The CBP240C retains the identical mechanical processing architecture as the stationary flagship. It utilizes the same JS4000 twin-shaft compulsory mixer and three-point pull-weighing systems, ensuring strict ±1% tolerances for powders and liquids, and ±2% for aggregates.

How is the 5-bin aggregate weighing system configured?

The 5-bin batcher feeds into four parallel aggregate weighers, configured to handle 5,000 kg targets. The cement system utilizes a dual-stage setup: a 2,400 kg primary weigher plus an 800 kg secondary weigher, achieving precise ±1% accuracy via coarse and fine feed controls.

What components are included in the standard equipment package?

Standard supply includes the main plant within its modular frames: JS4000 mixer, 5-bin aggregate batcher, belt conveyor, weighing systems, and control room. Cement silos, screw conveyors, foundation engineering, and commissioning services are customized per project parameters. The 245 kW power requirement excludes silos and conveyors.

Evaluating Modular vs. Stationary Configurations

TRUEMAX manufactures 240 m³/h concrete batching plants in two distinct structural configurations: the modular CBP240C and the stationary CBP240S. The mechanical processing capabilities remain identical. Specification is dictated by the project's lifecycle. The stationary CBP240S is optimal for permanent commercial ready-mix hubs. The modular CBP240C is deployed when operations are bound by specific timelines, subject to remote site access, or require geographical mobility after project completion.

Impact on Mega-Project Logistics

The container-design architecture substantially compresses the structural erection phase, accelerating the transition from equipment delivery to active concrete production. Furthermore, the dismantling capability preserves the capital value of the equipment. Instead of becoming a sunk cost in fixed civil works, the CBP240C transforms into a redeployable asset across successive multi-year infrastructure contracts, optimizing return on investment.