Home > CBP240S Stationary Concrete Batching Plant — 240 m³/h

CBP240S Stationary Concrete Batching Plant — 240 m³/h

The CBP240S is the flagship stationary concrete batching plant in the TRUEMAX portfolio, engineered for a maximum theoretical productivity of 240 m³/h. The system utilizes a JS4000 twin-shaft compulsory mixer (6,000 L dry-fill capacity) driven by dual 75 kW motors, delivering 4,000 L of compacted concrete per 60-second cycle. It features an expanded 5 × 40 m³ aggregate batcher to support highly complex mix designs and massive material reserves. As a permanent installation requiring robust concrete foundations, the CBP240S operates via a TRUEMAX or Elettrondata (Italy) industrial-PC control system. The facility is manufactured to ISO 9001:2015 and CE standards, maintaining strict ±1% accuracy for cement, water, and additives, and ±2% for aggregates, making it the definitive choice for mega-projects and large-scale commercial ready-mix concrete (RMC) operations.

1. 240 m³/h Flagship Output — Delivers peak continuous production on a standard 60-second automatic cycle for sustained mega-project supply.

2. JS4000 Twin-Shaft Mixer — Integrates a 6,000 L dry-fill mixer (2 × 75 kW) yielding 4,000 L of compacted concrete per batch.

3. 5-Bin Aggregate Batcher — Upgraded 5 × 40 m³ configuration supports complex gradations requiring up to five distinct aggregate types.

4. Precision Weighing Architecture — Ensures ±1% accuracy for cement, water, and dual additive lines using staged coarse/fine batching systems.

5. Permanent Installation — Engineered for fixed, long-term operations requiring standard heavy concrete foundations and comprehensive site planning.

6. Anti-Block Discharge — Features double-gate, double-speed aggregate discharge to maintain steady material flow without blockages.

7. Enclosed Operation — Incorporates sealed powder transit and enclosed mixing to meet stringent environmental dust control standards.

8. Advanced Control System — Controlled by an industrial PC featuring synchronous batching displays, robust data storage, and remote diagnostics.

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Technial Parameters

Item	Unit	CBP240S (HZS240)
Output
Theoretical Productivity	m³/h	240
Automatic Cycle Period	s	60
Mixing System
Mixer Model	/	JS4000 twin-shaft
Motor Power	kW	2 × 75
Nominal Capacity of Mixer	L	6000
Mixer Brand Options	/	TRUEMAX / SICOMA / BHS
Aggregate System
Max. Aggregate Size (Crushed Stone / Pebble)	mm	60 / 80
Aggregate Bin Capacity	m³	5 × 40
Number of Aggregate Types	/	5
Weighing Accuracy
Aggregate	kg	(3,333 ~ 10,000) ± 2%
Cement	kg	(800 ~ 2,400) ± 1%
Water	kg	(400 ~ 1,200) ± 1%
Additive (2 lines)	kg	2 × (40 ~ 120) ± 1%
Power
Total Power (excl. silo & screw conveyor)	kW	250
Control System	/	TRUEMAX / Elettrondata (Betonwin) Italy

Dimensions & Working Range

The CBP240S layout centers on the JS4000 mixer, supported by a 5-bin aggregate batcher and a high-capacity belt conveyor. Cement silos and screw conveyors feed powder directly into the weighing hoppers above the mixer. The structural framing is heavily reinforced to manage the dynamic loads of the 6,000 L mixer. Installation planning must evaluate the general arrangement against specific foundation drawings, silo battery positioning, and high-volume truck-mixer transit geometry to ensure optimal site utilization.

Applications

The CBP240S is engineered for maximum-capacity permanent installations, delivering 240 m³/h to satisfy the continuous, high-volume concrete demands of mega-projects.

Mega-Dam & Hydropower Projects

Hydropower Infrastructure: Supports the massive, continuous mass-concrete demands of dam construction, accommodating the wide aggregate gradations required for such projects.

Airport & High-Speed Rail Infrastructure

Aviation & Rail: Provides the sustained high-volume output (240 m³/h) necessary for rigid concrete pavements, runways, and viaduct structures.

Nuclear & Heavy Industrial Facilities

Heavy Industry: Delivers high-performance structural concrete with strict adherence to complex mix designs via the 5-bin aggregate system and precision weighing.

Large-Scale Commercial RMC Hubs

Commercial RMC: Functions as the central production hub for high-demand urban markets, minimizing truck loading times during peak operational hours.

FAQs

What differentiates the CBP240S from the CBP180S stationary plant?

The CBP240S utilizes a JS4000 mixer (2 × 75 kW) and a 5 × 40 m³ aggregate batcher, producing 240 m³/h. The CBP180S utilizes a JS3000 mixer (2 × 55 kW) and a 4 × 20 m³ batcher, producing 180 m³/h. The CBP240S is specified when sustained demand exceeds 180 m³/h and when complex mix designs strictly require a fifth aggregate type.

Why does the CBP240S utilize a 5-bin aggregate batcher?

The fifth bin allows the plant to carry an additional aggregate type, which is frequently required for high-performance structural concrete, specialized runway mixes, or complex mass-concrete formulations. Additionally, the 40 m³ per-bin capacity doubles the material reserve compared to smaller stationary plants.

How does the JS4000 batch volume impact downstream operations?

The JS4000 mixer yields approximately 4,000 L (9.6 tonnes) of compacted concrete per batch. This substantial volume allows standard 9-12 m³ truck mixers to reach capacity in fewer cycles, optimizing fleet turnaround times and providing a highly stable, continuous feed for downstream concrete pumping lines.

What are the electrical power requirements for the CBP240S?

The main plant requires a total installed power of 250 kW (excluding silos and screw conveyors). Given the scale, site planning must accommodate higher medium-voltage supply requirements, heavy rigid foundations, and expanded logistics for cement tankers and aggregate stockpiles.

Does the increased capacity affect the weighing accuracy of the plant?

Yes. Despite the increased capacity, the CBP240S maintains strict ±1% (powder/liquid) and ±2% (aggregate) tolerances. It utilizes identical three-point pull-weighing architecture and auto fall-distance compensation systems as the smaller stationary models, scaled to handle the larger batch volumes.

How does the CBP240S compare to the modular CBP240C?

Both models produce 240 m³/h using a JS4000 mixer. The CBP240S is a stationary plant requiring permanent heavy foundations, ideal for multi-year or permanent operations. The CBP240C is a modular plant built on container frames for rapid 3-hour structural erection and subsequent dismantling.

What equipment is included in the standard plant configuration?

Standard supply includes the main plant: JS4000 mixer, 5-bin aggregate batcher, belt conveyor, weighing systems, control room, and switchgear. Auxiliary equipment including cement silos, screw conveyors, foundation engineering, and commissioning services are customized according to precise project requirements.

Stationary Batching Plant Integration

The CBP240S occupies the flagship tier of the TRUEMAX stationary batching plant series. Designed around the JS4000 twin-shaft mixer and an expanded 5-bin aggregate system, it is engineered for permanent deployment where maximum long-term concrete supply is required. For projects demanding rapid relocation at the same output capacity, the modular CBP240C provides the containerized equivalent.

Downstream Distribution Alignment

Operating at 240 m³/h, the plant establishes a high-volume baseline for the downstream concrete supply chain. The massive 4,000 L batch size ensures that truck mixers are filled rapidly, allowing them to reliably feed multiple stationary line pumps and placing booms simultaneously during continuous mass-concrete structural pours.

Deployment Criteria

Stationary plants require extensive geotechnical planning and rigid concrete foundations. Specification of the CBP240S is highly appropriate for permanent commercial ready-mix hubs or multi-year mega-projects where the initial capital investment in fixed infrastructure is fully justified by the operational lifespan and output demands of the site.