Home > CBP270S Stationary Concrete Batching Plant — 270 m³/h

CBP270S Stationary Concrete Batching Plant — 270 m³/h

The CBP270S (HZS270) is TRUEMAX's flagship stationary concrete batching plant, engineered for high-volume, continuous production. Delivering a theoretical productivity of 270 m³/h, the system is built around a JS4500 twin-shaft compulsory mixer with a 6,750 L dry-fill capacity. Powered by dual 75 kW motors, the unit produces 4,500 L of compacted concrete every 60 seconds. Material storage relies on a heavy-duty 5 × 40 m³ aggregate batcher, allowing operations to stock up to five distinct aggregate types for complex formulations. Designed as a permanent ready mix concrete plant, it requires solid concrete foundations and operates under an industrial PC control system. The facility enforces strict weighing tolerances—±1% for cement, water, and additives, and ±2% for aggregates—ensuring compliance with structural engineering standards. This makes the CBP270S the primary concrete plant solution for mega-projects, major infrastructure, and commercial RMC hubs.

1. 270 m³/h Productivity — Delivers peak continuous output on a standard 60-second automatic cycle to sustain demanding mass-concrete supply lines.

2. JS4500 Twin-Shaft Mixer — Incorporates a 6,750 L capacity mixer driven by 2 × 75 kW motors, yielding 4,500 L of compacted concrete per batch.

3. 5-Bin Aggregate Batcher — The 5 × 40 m³ storage capacity accommodates extensive material reserves and up to five aggregate gradations.

4. Precision Weighing System — Maintains ±1% accuracy for cement, water, and dual liquid additives, and ±2% for aggregates, using staged coarse and fine batching.

5. Heavy-Duty Installation — Configured as a permanent stationary plant, demanding robust concrete foundations for multi-year stability.

6. Continuous Material Flow — Employs double-gate, dual-speed aggregate discharge to prevent blockages and maintain cycle speed.

7. Environmental Controls — Features fully enclosed mixing and sealed powder transit to meet strict urban and site dust-control regulations.

8. Advanced Batching Software — Managed via a TRUEMAX or Elettrondata (Italy) industrial PC, offering synchronous displays, data logging, and remote diagnostics.

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Technial Parameters

Item	Unit	CBP270S (HZS270)
Output
Theoretical Productivity	m³/h	270
Automatic Cycle Period	s	60
Mixing System
Mixer Model	/	JS4500 twin-shaft
Motor Power	kW	2 × 75
Nominal Capacity of Mixer	L	6750
Mixer Brand Options	/	TRUEMAX / SICOMA / BHS
Aggregate System
Max. Aggregate Size (Crushed Stone / Pebble)	mm	60 / 80
Aggregate Bin Capacity	m³	5 × 40
Number of Aggregate Types	/	5
Weighing Accuracy
Aggregate	kg	(3333 ~ 10000) ± 2%
Cement	kg	(800 ~ 3000) ± 1%
Water	kg	(400 ~ 1200) ± 1%
Additive (2 lines)	kg	2 × (40 ~ 120) ± 1%
Power
Total Power (excl. silo & screw conveyor)	kW	300
Control System	/	TRUEMAX / Elettrondata (Betonwin) Italy

Dimensions & Working Range

The layout of the CBP270S concrete batching plant focuses on the JS4500 mixer, integrated with a high-capacity belt conveyor and the 5-bin aggregate batcher. Cement silos and screw conveyors supply powder directly into the weigh hoppers situated above the mixer. Given the dynamic loads generated by the 6,750 L mixer, the structural framing is heavily reinforced. Site installation requires precise geotechnical planning, aligning the general arrangement with specific foundation blueprints, silo positioning, and transit routes for 9–12 m³ truck mixers to optimize plant logistics.

Applications

The CBP270S stationary concrete batching plant provides 270 m³/h output, designed for permanent high-capacity ready mix operations and continuous mega-project supply.

Mega-Dam & Hydropower Projects

Mass Concrete: Sustains the continuous, high-volume production necessary for dam and reservoir construction, easily accommodating complex mix designs and large aggregate sizes.

Airport & High-Speed Rail Infrastructure

Runways & Pavements: Feeds slip-form pavers and large crews with the consistent output required for aviation infrastructure and high-speed rail viaducts.

Nuclear & Heavy Industrial Facilities

Industrial Facilities: Meets the strict tolerances of nuclear and heavy industrial builds through precise, staged weighing of cement, water, and dual additives.

Large-Scale Commercial RMC Hubs

Commercial RMC: Operates as the central concrete mixing plant for urban markets, maximizing truck-mixer fleet turnover during peak construction hours.

FAQs

What distinguishes the CBP270S from smaller stationary concrete batching plants?

The CBP270S is a high-capacity stationary concrete plant producing 270 m³/h. It utilizes a JS4500 mixer and a 300 kW total power requirement (excluding silos). It is specified for mega-projects and large commercial RMC plants where sustained demand exceeds the limits of standard 120 m³/h or 180 m³/h systems.

Why does this ready mix concrete plant use a 5-bin aggregate batcher?

The fifth bin allows the concrete batch plant to hold an additional aggregate type. This is essential for high-performance structural concrete or specialized runway mixes that require complex gradations. The 40 m³ per-bin capacity also provides substantial material reserves for continuous operation.

How does the JS4500 mixer impact truck loading times?

The JS4500 mixer yields approximately 4,500 L of compacted concrete per cycle. This large batch volume fills standard 9 to 12 m³ transit mixers in just two or three cycles, drastically cutting loading times and optimizing fleet turnaround for busy rmc plant operations.

What are the electrical power requirements for the CBP270S?

The main concrete batching plant requires a total installed power of 300 kW (excluding cement silos and screw conveyors). Site planning must accommodate medium-voltage supply requirements, heavy rigid foundations, and logistics for high-turnover cement and aggregate delivery.

Does high-volume output affect the batching machine's weighing accuracy?

No. The CBP270S maintains strict ±1% tolerances for powder and liquid, and ±2% for aggregates. The batching machine employs the same three-point pull-weighing architecture and auto fall-distance compensation systems as smaller models, scaled up to handle larger batch volumes accurately.

How does the CBP270S differ from a mobile concrete mixing plant?

The CBP270S is a stationary concrete batching plant requiring permanent heavy foundations, ideal for multi-year projects or fixed commercial operations. A mobile concrete plant is built on a wheeled chassis for fast relocation and setup, but caps out at much lower production volumes.

What equipment is included in the standard concrete plant configuration?

Standard supply includes the main batch plant unit: JS4500 mixer, 5-bin aggregate batcher, belt conveyor, weighing systems, control room, and switchgear. Auxiliary items like cement silos, screw conveyors, and installation services are configured based on specific project requirements.

Advanced Technical Overview: CBP270S Concrete Batching Plant

The CBP270S (HZS270) represents the upper echelon of TRUEMAX’s stationary concrete batching plant series. Known interchangeably in various regions as a ready mix concrete plant, rmc plant, or cement batching plant, this facility is engineered for permanent deployment on sites requiring massive, uninterrupted concrete production. Delivering a theoretical productivity of 270 m³/h, the system is explicitly designed for mega-dam construction, major airport expansions, and high-demand urban commercial markets.

Core Mixing and Batching Architecture

The performance of the concrete mixing plant revolves around the JS4500 twin-shaft mixer. Driven by dual 75 kW motors, the mixer features a 6,750 L nominal dry-fill capacity, yielding 4,500 L of compacted concrete every 60 seconds. This immense batch size fundamentally alters downstream logistics: a standard 9 m³ concrete truck mixer reaches full capacity in just two cycles. This rapid loading minimizes fleet dwell time, an essential metric for commercial batch plant profitability. Material is fed into the mixer via a high-angle belt conveyor, ensuring continuous and smooth aggregate transit from the batcher.

Advanced Material Handling

The CBP270S utilizes an expanded 5-bin aggregate batcher, holding 40 m³ per bin. While standard concrete batch plants typically operate with three or four bins, the inclusion of a fifth bin allows contractors to stock an extra aggregate gradation. This capability is critical when producing specialized structural concrete that demands complex mix designs, such as high-strength formulations for nuclear facilities or heavily reinforced viaducts. The batching machine employs a double-gate discharge mechanism, ensuring steady material flow without blockages, even with aggregate sizes up to 80 mm.

Precision and Control in High-Volume Pours

Accuracy remains paramount, even at 270 m³/h. The weighing system on the CBP270S adheres to strict international tolerances: ±1% for cement, water, and dual additive lines, and ±2% for aggregates. The system utilizes independent weighing hoppers suspended on precision load cells, calculating material mass via a three-point pull-weighing architecture. The operation is managed by an industrial PC control system—either proprietary TRUEMAX software or the Italian Elettrondata (Betonwin) system. This software provides real-time synchronous batching displays, automatic fall-distance compensation, and extensive data logging for quality assurance and material auditing.

Site Integration and Installation

As a heavy-duty stationary concrete plant facility, the CBP270S requires substantial site preparation. Unlike a portable concrete batcher, it demands deep, rigid concrete foundations to absorb the dynamic kinetic energy of the 300 kW total installed power (excluding silos). Site planners must coordinate the general arrangement against specific foundation blueprints, strategically positioning cement silos and screw conveyors to optimize the footprint. Proper logistics planning ensures that bulk powder tankers and aggregate tippers can navigate the site efficiently, preventing material bottlenecks during peak production cycles.